Production management barcode and RFID system solutions,nfc

　　Production Management Barcode and RFID Systems

　　Facing increasingly fierce market competition, many manufacturing enterprises have implemented ERP/MRP and other systems to help enterprises improve their management level and enhance their ability to cope with competition and changes. However, the upper-level production plan management is increasingly affected by the market, and the enterprise obviously feels that the plan cannot keep up with the changes. In the face of customers' strict requirements on delivery time, in the face of more product modifications, and the continuous adjustment of orders, enterprise decision makers realize that the formulation of plans depends on the market and the actual operation execution status, and cannot be completely based on materials. and inventory returns to control production. At the same time, ERP/MRP software is mainly aimed at resource planning. These systems can usually deal with what happened before yesterday (for historical analysis), and can also predict and deal with the events that will happen tomorrow, but they often leave behind the events that are happening today. Irregular gaps. Therefore, the on-site management of production has always been in the state of black box operation, which can no longer meet the complex and changeable competition needs. Therefore, how to make this black box operation transparent, not only can find out all the problems that affect product quality and cost, improve the real-time and flexibility of the plan, and at the same time improve the operation efficiency of the production line, it has become a concern of various enterprises.

　　The production management barcode/RFID solution emphasizes the management of the production operation site, and the application of barcode/RFID technology realizes the automatic and rapid collection of a large amount of real-time data generated during the production operation, and timely processing of real-time events. At the same time, it maintains two-way communication capability with the planning layer (ERP/MRP), receives corresponding data from the planning layer and feeds back processing results and production instructions. The production management barcode/RFID solution effectively solves the problem of manufacturing enterprises in the management of production site operations, makes it easier for enterprises to manage production data, and achieves effective management of production process, product quality traceability, and subsequent inventory and sales tracking.

　　The role of barcode/RFID in production management:

　　Why should production management introduce barcode/RFID?

　　1) A large amount of real-time useful data will be generated at the production site, and these production data will play an important role in the rapid decision-making of the enterprise.

　　2) The data on the production site is mainly collected by the operators on the production site. Since the operators on the production site are both responsible for production and data collection, if the original manual collection method is used, not only the input speed is slow, but also the error rate will be very high.

　　3) The data on the production site is scattered in many different process links, and it is necessary to use barcode/RFID as a link to connect the information of each production link, so as to track the whole process of the product from the start of production to the end of the finished product.

　　How to introduce barcode/RFID into production management?

　　1) Use process cards printed with barcode/RFID symbols.

　　According to the production order or production plan, use the barcode/RFID printer to print out the process card before the production of each single product or each batch/order product; the process card corresponds to the single product or a certain batch of products one-to-one , and in the production process, as the product circulates in each link of the production line, in each production link, the production site operator uses a barcode/RFID reader or handheld terminal to scan the barcode/RFID on the process card to obtain the previous The production data of the production link, and the relevant information of the operation link is recorded on the process card until the product is formed and packaged.

　　2) The items to be collected are indicated by barcode/RFID symbols and printed on the label.

　　For example, each management object can be identified with a unique identity serial number, and the serial number barcode/RFID label can be printed out and pasted on the management object that needs to be tracked. At the same time, some auxiliary data objects (such as process, operator, production line, production shift, etc.) can also be identified by barcode/RFID to further realize the automatic collection of data.

　　3) Use handheld data terminal with barcode/RFID scanning function for production management.

　　For applications where computers cannot be arranged on the production line, and data collection is not required in real time, and the data in each link has no correlation or strong correlation, hand-held data terminals can be used for decentralized collection first, and then centralized batch processing. At this time, the production site operators are equipped with handheld data terminals with barcode/RFID scanning functions for on-site data collection. At the same time, relevant information can also be inquired on the spot, and the relevant data in the system will be downloaded to the handheld terminal before that.

　　4) Data upload and synchronization.

　　The data collected on site is uploaded to the production management system in real time through the wireless network, and the data in the system is automatically updated. At the same time, the updated data in the system can also be downloaded to the handheld terminal for inquiries and calls on the spot. Features and advantages of the production management barcode/RFID solution:

　　Pay attention to the management and control of the production site operation process, which is characterized by the application of barcode/RFID technology.

　　Apply advanced barcode/RFID technology to objectively identify the data that needs to be collected in the production site operation, and realize the automatic and rapid collection of a large amount of real-time data generated during the production operation.

　　In the process of production management, each data management object in the enterprise is given a barcode/RFID identification:

　　1) After the barcode/RFID reading device swipes the barcode/RFID identification, the barcode/RFID will be decoded to accurately identify each data management object.

　　2) The detailed information of the identified data management objects is stored and transferred to the computer to accurately complete the collection of the data.

　　3) The automatic error correction real-time alarm function fundamentally eliminates the unavoidable error phenomenon in the past manual input, and ensures the complete authenticity and reliability of the first-hand data in the grass-roots data statistics.

　　Perfect integration with the planning layer to enhance the application value of the ERP/MRP system

　　On the basis of solving the bottleneck problem of data acquisition and input in the original ERP/MRP system, it maintains two-way communication capability with the planning layer (ERP/MRP), receives corresponding data from the planning layer and feeds back processing results and production instructions, thereby improving ERP/MRP. The application value of MRP system.

　　Tailor-made personalized solutions, to a considerable extent with the production process of the enterprise

　　On the basis of the basic application framework, the production management bar code/RFID has a deep understanding of the production process of the enterprise, and tailor-made personalized solutions for the enterprise to meet the operation process and management needs of the enterprise to a considerable extent.

　　Benefit evaluation:

　　1) Reduce human error input, realize seamless connection between production data and management business, reduce the workload of managers, and reduce the time for each work supervisor to process documents by 75% - 90%.

　　2) There is no need to draw out work team members to record production data, and all workers can fully devote themselves to production.

　　3) Increase the accuracy of production data collection, make production planning more accurate, and complete orders faster.

　　4) Improve the management level of the company and lay a good foundation for further exerting the application effect of the original ERP/MRP system.

　　5) Record the time spent by the staff to complete the work, master the work efficiency of the staff, and enhance the management of the staff.

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