RFID-based electrode intelligent management solution,Rfid Smart Band manufacturer

　　RFID-based electrode intelligent management solution

　　1. Project introduction

　　This project aims to realize informatization and semi-automatic production of high-precision mold workshops in the future, focusing on the current status of the factory and the actual needs of the grassroots. Intelligent management of the whole life cycle of the workshop electrode. The entire system covers the entire production and processing process of CAD/CAM, CNC, QC, EDM, and can be effectively compatible and data shared with the production management system, forming a complete closed loop and realizing semi-automation in the mold processing process. It can reduce staff to increase efficiency, improve equipment utilization and shorten product delivery, improve production's ability to respond quickly to market orders, and realize real-time monitoring and effective decision-making of production information by the company's management.

　　2. Project effect

　　1. Production data collection

　　Timely and accurately collect a large number of personnel, equipment, work-in-process key production data in terms of project progress, offset, etc., to provide an effective basis for the company's production situation analysis and management's decision-making;

　　2. Reduced staff work

　　The workload and error rate of personnel have been significantly reduced, reducing personnel accidents caused by data manipulation by more than 90%.

　　3. Improvement of processing equipment efficiency

　　Shorten the machining preparation time of CNC links by more than 20%; reduce the number of tool changes during CNC machining; eliminate EDM external programming links, give full play to the role of EDM tool magazine, and increase EDM efficiency by more than 10%; equipment average efficiency is increased by 10%-15 %.

　　4. Quick response

　　Improve the response speed to market orders, closely integrate with the CAM design link, complete the automatic matching of the electrode warehouse materials; complete the automatic programming of the CNC and EDM link processing procedures, and solve the bottleneck problem of the EDM programming link cannot respond in the case of temporary order insertion. Shorten the delivery cycle.

　　5. Facilitate management decision-making:

　　Its system has a production process monitoring and query function, which can understand the overall production progress of the order, the production status of a single module, and display the processing time of the machine tool in the office in real time, and improve the decision-making accuracy and speed of the management.

　　3. Project plan

　　1. Install the RFID chip in each electrode fixture, so that each fixture has a unique electronic ID

　　2. Install RFID read-write device on the electrode processing machine equipment, so that each equipment has "smart reading" function

　　3. Realize the circulation of electrode fixtures carrying RFID chips in all links, realize automatic generation of processing programs, automatic recording of processing time, machine tool processing efficiency and other functions

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