source:optimization Popular:rfid fpc tag release time:2022-03-09 14:44:52 Article author:sznbone
RFID Bathroom Industry Solutions
1. Project background
The sanitary ware manufacturing industry often encounters the following problems in the manufacturing process:
The data collection adopts the traditional manual input method, with large errors and inaccurate data;
The production data cannot be updated in real time, and the production line information is asymmetric, which restricts the increase of production capacity;
The order production process cannot be tracked and checked in real time, and the delivery time is delayed; the barcode label is easily damaged, and the barcode gun cannot identify and quickly collect data information in batches;
The efficiency of employees is different, the division of labor is uneven, and the work efficiency is low;
Barcode data collection requires a lot of manual work, and labor costs are high.
2. System advantages
RFID Bathroom Industry Solutions
The whole system has the characteristics of rapid identification, intelligent control, high reliability, high confidentiality, easy operation and easy expansion. To establish a safe and reliable product production process, the system can track the corresponding product information from the information stored in the equipment RFID electronic tag. It is convenient and real-time to query the relevant record information of the production process to provide a basis for quality traceability.
3. Application of bathroom intelligent manufacturing scene
1. Product injection molding
The system allocates the corresponding mold injection products according to the production order; the handheld RFID reading and writing device scans the RFID electronic label on the mold on-site; records the use time point, and counts the product qualification rate in injection molding; the recorded information is updated to the background server through the RFID handheld device.
2. Electroplating of ceramic products
Implement automatic identification, recording and monitoring of product materials, production processes, semi-finished products, and finished products; visual management, real-time discovery and processing of production problems, traceability of product authenticity, whereabouts, storage, process records, producers, quality inspectors and production dates, etc. information to analyze the causes of defective products.
3. Electroplating of hardware products
After the product is hung up, surface treatment such as electroplating, PVD coating, and plastic spraying is carried out; a gantry is placed at the mouth of each process processing node and the RFID reading and writing equipment is fixed; ;Update the time point of the corresponding hanger and count the number of hangers in the background.
4. Product testing and transit
The quality inspection and packaging of the downstream products are transferred to the transit logistics box, and the pass rate of process processing is counted; the downstream products are loaded into the transit logistics box according to the classification, and the RFID reading and writing equipment scans the logistics box transfer time point, product model, quantity and other information and updates it to Backend server; logistics boxes are stacked in pallets or bins allocated by the system.
5. Application process of electroplating workshop
RFID Bathroom Industry Solutions
4. Bathroom intelligent manufacturing system configuration
RFID Bathroom Industry Solutions
5. Application of bathroom smart warehousing scenarios
Through the RFID reading and writing equipment to read the electronic label on the logistics box, combined with the background software management system, the automatic and intelligent management of the warehouse is realized.
1. Commodity warehousing
When the goods enter the warehouse, the RFID reader at the entry port automatically scans the RFID tag, collects the information of the items stored in the logistics box, compares the receipt list, and checks the quantity and model of the goods; manual intervention for error correction, there is a pallet, and the pallet information and the goods information are compared. Binding; according to the system instructions, the goods will be transported to the designated location for sorting and placement.
2. Commodity stacking
The logistics boxes are stacked according to certain rules; a pallet is stacked with a certain number of boxes of goods; each pallet has an RFID tag. Before the goods are put on the shelves, all the logistics boxes on the pallet are bound to the pallet RFID tags, and the pallets correspond to the goods on it.
3. Commodity inventory
The RFID handheld device first scans the location label and then scans the goods to be counted; the handheld computer compares the collected product information with the back-end server; after the server compares, the difference information is generated in real time and displayed on the handheld; the difference is checked on-site, and the inventory information is passed through the handheld The machine is updated to the background server.
4. Commodity delivery
According to the outbound product order, the system allocates the pallets stacked in the designated position; the forklift pulls the goods out through the RFID reading and writing equipment for export; the reader scans the RFID tag to collect the information of the items stored in each logistics box; For single information, check the quantity and model; if there are errors and omissions, manually correct them.
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