source:optimization Popular:rfid fpc tag release time:2022-03-09 15:03:22 Article author:sznbone
SuperRFID warehouse material management system solution
1. Requirements and Analysis
1.1 User Requirements
1.1.1 Problem Analysis
Material warehousing plays a vital role in the logistics supply chain. If the correct purchase and inventory control and delivery cannot be ensured, it will lead to an increase in management costs, and it is difficult to guarantee the quality of services, thus affecting the competitiveness of enterprises. The traditional material warehousing management system focuses on the registration management of goods in and out of the warehouse and the statistics of the quantity of goods. After a long time, the location of goods will be cluttered, which will bring difficulties to finding goods. This makes warehouse management very cumbersome, wastes a lot of time, and increases management costs.
RFID (Radio Frequency Identification, radio frequency identification technology), as an emerging non-contact automatic identification technology, automatically identifies targets and obtains relevant data through radio frequency signals. The identification work does not require manual intervention, and can work in various harsh environments. It can identify high-speed moving objects, and can identify multiple labels at the same time, which is fast and convenient to operate. Therefore, RFID technology has become the main direction of global automatic identification technology development in the 21st century.
One of the basic tasks of digital construction of material warehousing and logistics is the collection of basic data. The authenticity and completeness of basic data are the key and bottleneck related to the success of digital construction of warehousing and logistics. The emergence of RFID solves this problem in a timely manner. Using the RFID warehousing logistics management system to implement the whole process control and management of each link of warehousing, and the standardized operation of each link such as warehousing, warehousing, inventory, etc., can effectively manage the warehouse process and space, and realize batch management and rapid entry and exit. Warehouse and dynamic inventory; help warehouse managers to comprehensively control and manage the warehousing, warehousing, moving, inventory, batching and other operations of inventory items, effectively utilize warehouse storage space, improve warehouse storage capacity, and improve the use of materials. First-in, first-out is realized, which ultimately improves the utilization rate of warehouse storage space, reduces inventory costs, and enhances market competitiveness.
1.1.2 Demand Analysis
1.1.2.1 User requirements of material warehouse management system
The material warehouse management system is a management software developed for the receipt, warehousing, transfer, delivery, and inventory query of the company's materials. Library management and inventory management and user management and other functions. Through the corresponding modules, the user can update, delete and query the basic information of the materials in the warehouse, manage the material receipt, warehousing, transfer, delivery and inventory of materials, query the details of each functional module, and use the Users of the system can update, delete and inquire, inquire about the inventory quantity, and monitor the warehouse situation in real time. Users can easily manage materials through simple actions.
1.1.2.2 Functional requirements description of material warehouse management system
i. Material location tracking and alarm
*Location and tracking of valuable materials
*For valuable materials, it is necessary to provide the function of positioning and tracking, and record the information of the area where it is located (not precise positioning, just need to know that it is in the area), and the system will check based on this information. Send an email alert to the person in charge.
* Call the police
* When the material needs to be transferred from a certain area to another place, when it passes through the entrance and exit of the warehouse, the RFID reading device automatically reads the information, records the information in the background database, gives sound and light alarm prompts, and the security personnel manually check for use or transfer single.
ii. Auxiliary management functions
* RFID tag management
*Provide the function of issuing and updating the content of RFID tags, requiring that in addition to the RFID electronic content, there should also be printed tags outside the RFID, in order to prevent the loss of the RFID tag and the information cannot be obtained.
*Material inventory
* For active RFID tag equipment in the control area, provide real-time inventory function, know the area and quantity of materials at any time.
iii. Material ledger information management
*Information system integration
*Integrated with RFID hardware and related modules, organically combined through data interaction specifications
*Integrate with asset management systems, share data, reduce data duplication and maintenance, and maintain a unified data source
* Make full use of ASB's existing system resources (hardware/software) to reduce investment costs
*Current EXEL offline operation informatization
*At present, the manual data entry operation in EXCEL offline is electronic.
iv. Querying statistical reports
*Real-time monitoring report
* For areas that can be counted in real time, the system provides real-time statistical reports and variance reports.
*Material Summary
* Current material status (borrowing, inventory, transfer, etc.), quantity, idle time, RFID tags have been limited in use, etc.
* Provide a summary table of inquiries by material classification
* Single or batch inquiry of materials
*Provide a single or batch query method with different conditions to get the material label, user, maintenance history, and historical use, etc.
1.1.2.3 Non-functional requirement description of material warehouse management system
*RFID tags need to consider measures such as anti-reflection to adapt to the situation where the material is a metal surface
*RFID active tags need to balance power and service life
*The service life of the RFID tag is not less than 3 years, and provides a cost-effective update method after the service life expires (such as changing the battery or uniformly changing the label, with a battery low voltage alarm)
* RFID-related hardware equipment should have high compatibility to facilitate future system expansion and maintenance.
*RFID hardware and application software respectively give implementation installation, deployment/commissioning costs
* Clarify the maintenance period and the support model outside and outside the warranty period and the cost included
* For some functions of business customization, the software needs to be based on Microsoft technology, which is easy to maintain and expand, and users can enhance the functions according to business needs
2. System plan
2.1 Advantages of the scheme
2.1.1 Technical advantages
The RFID technical solution is composed of an active RFID tag (Tag) and a reader (Reader). The ID information is transmitted to the background, so as to realize the identification of the label information.
2.1.1.1 High stability of technology
The RFID system consists of system software, central station equipment, data transmission equipment, data communication interface, card reader, label and other products. Among them, data transmission equipment, data communication interface and card reading substation are maintenance-free products with stable performance. High performance, first of all to ensure the reliability of the main equipment. Even under harsh weather conditions, in addition to man-made damage, it can also ensure high reliability of the product, and can ensure that the transmission and transmission of internal data are absolutely correct.
2.1.1.2 Immunity of equipment
The use of active tags can minimize the interference of external factors such as the natural environment on the wireless signal, while the use of passive RFID will greatly affect the reliability of card reading due to changes in the external natural environment or the surface of the tag is covered by dust.
2.1.1.3 The design of wireless anti-collision technology prevents data loss
In a general monitoring system, the most difficult situation to deal with is when multiple monitoring targets are gathered at the same time, and the tag transmits radio waves to the card reader substation at the same time, which will cause information conflict in an instant, such as processing Not good, it will cause information loss and affect the monitoring accuracy, and the company's RFID technology can monitor the aggregation target without leakage through the processing of the radio frequency high-speed module. The company's RFID system adopts wireless anti-collision technology and time-domain anti-collision technology. , and deal with the conflicting information in order to ensure the complete collection and processing of each information.
2.1.2 Design advantages
2.1.2.1 Automatic induction, distance controllable
Automatic induction refers to the use of reliable communication between the active RFID tag and the reading device, and the control of the effective induction range by low-frequency induction technology, so that the ID of the tag entering the induction area is automatically uploaded to the card reading device.
2.1.2.2 Leading design level
The company's solution is the crystallization of our company's accumulated technology in the active RFID industry and location monitoring field for many years; it follows the design concept of carrier-class systems and equipment, emphasizing the networking capability and high reliability of the system; using the company's RFID technology; The hardware design fully considers reliability, safety and lightning protection measures, etc., and has undergone strict certification and testing, in line with international and national industry-related safety and electromagnetic compatibility standards;
2.1.2.3 Powerful network management function
Based on an open platform, it has rich functions, flexible interfaces, and supports GIS systems;
In addition to the alarms generated by the system itself, it can access and manage the alarms of other systems such as data monitoring;
2.1.2.4 High reliability design
The company's system is a system with high security requirements, and various alarm information and data must be reported to the monitoring center in real time without fail. The solution has carefully considered the security and stability of the system, mainly in the following aspects:
The equipment, devices and devices used in the system have undergone a complete set of certification tests.
The alarm information is transmitted in real time, making it visible and audible, and can be paged by mobile phone, which ensures the timely detection and elimination of user equipment faults and alarms.
The self-produced equipment has passed strict lightning protection, electromagnetic radiation, and anti-interference laboratory tests with international certification to ensure the stable operation of the system.
2.1.2.5 Good maintainability
The company's solution has the characteristics of less maintenance. The main reason is that the field equipment adopts a highly modular design, the equipment is highly reliable, and the network basically does not require maintenance. This solution greatly reduces the types of equipment, makes the entire network structure very simple, and can greatly reduce maintenance costs in routine maintenance.
2.1.2.6 Good compatibility
The company's solution has good compatibility and can be connected to a variety of alarm equipment. The front-end system can be transformed on the basis of the existing analog monitoring system, making full use of the user's existing equipment investment. At the same time, the company's solution can be linked with the alarm system, access control system, etc. When it is jointly designed with other systems, through the system integration design, each system is compatible with each other and can work independently.
2.2 System Architecture
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